Gel Coat Spider Crack Repair

Gel Coat Spider Crack Repair 4,7/5 6116 votes

Spider cracks are a form of fiberglass damage that occurs from minor flexing or impacts. They can occur in any form of fiberglass, including cars, boats and swimming pools. Small cracks form in the outer surface of the fiberglass, spreading out from a central point like a spiderweb. These cracks do not affect the structural integrity of the fiberglass, but are an aesthetic issue. Fortunately, spider cracks are not difficult to repair.

The only way to properly repair spider cracks is to grind out the material to the ends of the cracks, repair the underlying fiberglass, and then restore the gel coat with new. You also need to determine what internal or external stress caused the crack in the first place and eliminate it so that the crack does not reappear.

Step 1

  1. Spider cracks in gel coat are pretty much cosmetic, but they do indicate thatthe spot has been under strain or subject to impact at that point, Very often the strain comes from the gel coat itself. If it is applied too thickly, expansion and contraction of the hull due to temp will cause gel coat cracking.
  2. Gelcoat Blister Repair. Gelcoat blisters wouldn't be more than a cosmetic concern, if they're treated and not ignored. Gelcoat Scratch Repair. Surface gelcoat scratches can be buffed with polishing compound, and deeper scratches can be filled. Fiberglass Blister Repair. The number of boats that develop serious blister problems is extremely small.
  3. Gelcoat Blister Repair. Gelcoat blisters wouldn't be more than a cosmetic concern, if they're treated and not ignored. Gelcoat Scratch Repair. Surface gelcoat scratches can be buffed with polishing compound, and deeper scratches can be filled. Fiberglass Blister Repair. The number of boats that develop serious blister problems is extremely small.

Clean the area with acetone and a rag to remove any dirt or other impurities.

Step 2

Sand the damaged area with 100-grit sandpaper to roughen the surface. You can sand by hand or with an electric sander.

Step 3

Wash the area with acetone a second time to remove all sanding dust.

Step 4

Mask off the area around the cracks with masking tape and plaster to protect against drips.

Step 5

Pull all of the loose bristles out of a cheap paint brush. Loose bristles may become embedded in the gelcoat.

Gel Coat Spider Crack Repair

Step 6

Measure a small amount of gelcoat, which is a thick form of fiberglass resin, into a paper bucket. If the fiberglass will be exposed to water, the gelcoat should be marine grade.

Step 7

Mix catalyst into the gelcoat following the instructions on the container. Precision is important: if you add too much catalyst the gelcoat will cure faster than it can be used, but if you add too little it won't cure at all.

Step 8

Brush a thin layer of gelcoat onto the sanded area, feathering it out a bit onto the surrounding fiberglass surface.

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Fixing Cracks In Gelcoat

Step 9

Allow the gelcoat to sit for three hours, then spray it lightly with Polyvinal Alcohol to help it fully cure.

Step 10

Step 11

Step 12

Sand the area with 300-grit sandpaper to begin smoothing it. Re-sand it with 600-grit, then 900-grit and so on. Keep jumping 300 grit at a time until the repeated sanding has produced as smooth of a finish as you require.

Fiberglass Spider Crack Repair

Step 13

Prime and paint the fiberglass to match the surrounding surface if needed.

Warnings

  • Wear rubber gloves when working with gelcoat.
  • Work in a well-ventilated area.

Items you will need

  • Acetone
  • Rag
  • Sandpaper
  • Electric sander (optional)
  • Masking tape
  • Plastic sheeting
  • Paintbrush
  • Gelcoat
  • Paper bucket
  • Catalyst
  • Mixing stick
  • Polyvinyl Alcohol
  • Spray gun
  • Soapy water and sponge
  • Primer and paint (optional)

Cracks In Gelcoat On Boat

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